Process Engineer

2 weeks ago

Istanbul, Istanbul, Turkey Calderys Group Full time €60,000 - €120,000 per year
Description

The Process Engineer is responsible for optimizing plant performance, with a strong focus on thermal processes, energy efficiency, and equipment reliability. Positioned at the interface between production and technical management, the role combines hands-on shop floor activities with data-driven performance analysis and digitalization initiatives. 

The Process Engineer also plays a key role in supporting cultural transformation at the plant by developing operator training, building standards, and fostering a mindset of safety, quality, and continuous improvement. 

Key Responsibilities:

Performance Monitoring & Optimization 

  • The Process Engineer monitors and analyzes plant KPIs such as OEE, OEI, and failure codes. 
  • Conducts thermal studies of furnaces and evaluates overall plant energy performance. 
  • Performs root cause analysis and implements corrective actions to improve process reliability. 
  • Leads optimization projects targeting both equipment efficiency and operational performance. 

 Lean & Continuous Improvement 

  • In coordination with Opex Manager, Leads Lean initiatives such as SMED, Kaizen, and Value Stream Mapping to streamline processes and eliminate waste. 
  • Supports major transformation projects, contributing to a culture of operational excellence. 
  • Works actively on the shop floor to identify bottlenecks and implement practical solutions. 

Digitalization & Data-Driven Decisions 

  • Develops and maintains performance dashboards and KPIs using corporate digital tools (e.g., Power BI). 
  • Translates production data into actionable insights for management and operations. 
  • Supports automation and robotics deployment to improve efficiency and transparency.  

Training & Change Management 

  • Prepares and maintains training documentation for operators (e.g., robot operation, first-level TPM). 
  • Conducts training sessions to build operator capabilities and encourage a performance-driven mindset. 
  • Acts as a change agent to drive cultural transformation toward safety, efficiency, and ownership. 

 Safety, Quality & Standards 

  • Ensures that all process improvements are aligned with safety requirements and risk reduction. 
  • Supports the plant's transition to high-end markets by improving quality standards. 
  • Develops, implements, and communicates operational standards across the plant. 
  • Promotes a strong culture of excellence, accountability, and teamwork. 

Qualifications & Skills 

  • Engineering degree (mandatory). 
  • Fluency in English, written and spoken (mandatory). 
  • Analytical skills with proficiency in IT tools and KPI monitoring systems (e.g., Power BI). 
  • Hands-on approach with the ability to work directly with production teams. 
  • Experience in heavy industry or large-scale manufacturing (preferred). 
  • Strong communication and training skills. 
  • Safety- and improvement-driven mindset with a focus on quality and performance. 

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